On Dec 27,2014, the production of our company’s ZYKM III high speed full automatic printing slotting and die-cutting machine which sent to SAN Salvador, capital of el Salvador was finished and ready for delivery.

EDIT TIME: 2014-12-30  VIEWS:10

On Dec 27,2014, the production of our company’s ZYKM III high speed full automatic printing slotting and die-cutting machine which sent to “CARTONESA S.A. DE C.V.” company of SAN Salvador, capital of EI Salvador was finished.  

The machine’s size is 2000x4700mm, this equipment is the largest corrugated board printing slotting die-cutting machine in Asia. It marks that the technical design and manufacturing ability of our company have reached a new height.

This machine consists of automatic paper feeding unit(wheel type leading edge feed system), two printing units, slotting unit, die-cutting unit and stacking unit. The max working speed is 80sheets/min.

This machine has the characteristics of fast working speed and high automation. Printing accuracy is ±0.5mm. This machine consists of six sets of units, which weighs 95 tons, and is loaded into four 40 feet open-top containers and a 40 feet frame container.


The main features of this machine as below:

1. wheel type leading edge feed structure, accurate paper feeding, eliminate paper feeding vibration, long service life and easy maintenance.

2. PLC control, including automatic counting, speed display, skip feeding, fault alarm and other functions.

3. the phase adjustment adopts the Korean original numerical control table, it can be one-time in place from the current value to the target value, making the adjustment version more convenient and fast.

4. high-precision transmission of the main transmission gear, which is made of high-quality alloy steel, carburized, quenched and ground. High precision gear, good abrasion, stable operation.

5. the original bearings imported from Japan are used to ensure the high speed and high efficiency of the equipment for a long time.

6. the main control appliances adopt international famous brands such as SCHNEIDER of France and Guangyang of Japan.



Mr Bodo Handtke, the chairman of “CARTONESA S.A. DE C.V.” company come to check the production situation of ZYKM III high speed full automatic printing slotting and die-cutting machine on September 23, 2014. Zhao Dongai, the chairman of our company introduced the production situation of machine to Mr Bodo Handtke.  



Zhao Dongai, the chairman of our company showed the components to Mr Bodo Handtke, which are used for ZYKM III high speed full automatic printing slotting and die-cutting machine. 



The production of ZYKM III high speed full automatic printing slotting and die-cutting machine was finished on Nov 5, 2014, the picture is ZYKM III high speed full automatic printing slotting and die-cutting machine(2000x4700mm). 




The picture is feeding unit of ZYKM III high speed full automatic printing slotting and die-cutting machine(2000x4700mm).

The main features of this paper feeding unit are as below:

1) use the special leading edge paper feeding system, special leading edge paper feeding wheel box, aluminum alloy wheel box body, internal CAM gear alloy material precision manufacturing, large suction bellows platform, thick baffle mobile arm, four-axis drive, polyamine grease wear-resisting paper feeding wheel, to ensure the smooth feeding of large cardboard, accurate and precision up to ±1mm.

2) two 2.2kw dust absorption fans, equipped with double rows of brush before and after, can effectively remove the dust on the whole board and improve the printing quality

3) double rubber rollers are adopted for paper feeding. The steel mandrel is made of double layers of adhesive, which is hard inside and soft outside. The slip of paper feeding is greatly reduced to ensure accurate paper feeding.

4) the main motor adopts 55KW motor from a famous manufacturer. The frequency conversion drive and the adjustment motor adopts deceleration motor from a famous manufacturer in China. The speed of the main motor and the number of paper feeding are all displayed digitally, the other adjustments are all dial displayed.



The picture is feeding unit of ZYKM III high speed full automatic printing slotting and die-cutting machine(2000x4700mm).



The picture is printing unit of ZYKM III high speed full automatic printing slotting and die-cutting machine(2000x4700mm).


The main features of the printing unit are as below:

1) the length of the plate roller is 4600mm, the surface is plated with hard chromium and polished. After static balance correction, strict dynamic balance correction is carried out to ensure the printing quality.

2) the length of the printing bottom roller is 4700mm, the surface is plated with hard chromium and polished. After static balance correction, strict dynamic balance correction is carried out to ensure the printing quality.

3) the gap adjustment of rubber roller, mesh roller, conveying roller and embossing roller is all electrically adjusted, which is dial displayed

4) the main gear is made of alloy material. After heat treatment, the tooth is grinded accurately and sprayed for lubrication.

5) the original bearings imported from Japan are used to ensure the high speed and high efficiency of the equipment for a long time.




The picture is printing unit of ZYKM III high speed full automatic printing slotting and die-cutting machine(2000x4700mm).



The picture is slotting unit of ZYKM III high speed full automatic printing slotting and die-cutting machine(2000x4700mm).


he main features of the slotting unit are as below:

1) single-axis double-knife slotting, box height adjustment adopts internal tooth structure, so that lubricating oil is hard to pollute the carton.

2) the first prescoring wheel, the cardboard after the prescoring is not easy to crush.

3) the surface of the upper scoring wheel is covered with super glue without damaging the cardboard.

4) self-locking structure is adopted for adjusting clearance of pressure line and prepress wheel, and the adjustment range is 0-12mm.

5) slotting tool base transverse movement adjustment mechanism adopts screw rod with linear guide rail to make the movement more flexible and accurate.

6) width of slotting cutter is 10mm.

7)  equipped with slotted cutter movement.

8) the power transmission of the pressure roller adopts CAM bearing to reduce wear and make the transmission more stable.

9) the upper tool base and the lower cutter base adopt the transmission shaft linkage, and keep the upper and lower cutter aligned when moving, so as to extend the cutter’s life.

10) horizontal movement position of prepress wheel, line pressing wheel and slotted cutter base, electric digital control.

11) self-locking structure is adopted for prescoring and indentation clearance adjustment.

12) slotting knife box height adjustment has anti-collision protection device, will not damage the machine.

13) flexible Angle cutter structure, can cut three, five, seven layers of cardboard without adjustment, easy to operate.

14) slotting phase and box height electrically digital control.



The picture is slotting unit of ZYKM III high speed full automatic printing slotting and die-cutting machine(2000x4700mm).



The picture is die-cutting unit of ZYKM III high speed full automatic printing slotting and die-cutting machine(2000x4700mm).


The main features of die-cutting unit are as below:

1) the die-cutting roller is electrically adjusted in the axial direction of ±7.5mm and 360 degrees in the circumferential direction, all of which are digital display.

2) the upper and lower clearance of die-cutting roller is adjusted by electric power, and dial display.

3) use Taiwan super strength rubber pad, rubber pad roller axial travel ±20mm, rubber pad roller with tracking compensation speed difference mechanism, make the rubber pad balanced grinding roller, improve the service life

4) the original bearings imported from Japan are used to ensure the high speed and high efficiency of the equipment for a long time.



The picture is stacking unit of ZYKM III high speed full automatic printing slotting and die-cutting machine(2000x4700mm).



The production of ZYKM III high speed full automatic printing slotting and die-cutting machine was finished on Nov 5,2014, the engineer Mr Elmer Martinez from ‘CARTONESA S.A. DE C.V.’ company come to our company to inspect the machine. Mr Elmer Martinez inspect the machine strictly according to the contract items, and was very satisfied with the machine’s working speed, printing clarity and printing accuracy, and also reported to the chairman Mr Bodo Handtke, Model ZYKM III high speed automatic printing slotting die cutting machine manufactured by AOTE company fully meets the requirements of the contract and is qualified for acceptance.



The picture shows that Mr Elmer Martinez was discussing relevant technical problems with our company’s engineer Mr Cui Huaijun. Mr Cui Huaijun will go to SAN Salvador to install the machine and train the relevant staff. 



The machine is well packed and ready for delivery to SAN Salvador on Dec 25, 2014, the  picture is the 100t crane which loads the machine on the truck.



The picture shows our staff is busy with packing the feeding unit of ZYKM III high speed full automatic printing slotting and die-cutting machine(2000x4700mm). 



The picture shows the printing unit of ZYKM III high speed full automatic printing slotting and die-cutting machine(2000x4700mm) was packing. 



The picture shows the slotting unit of ZYKM III high speed full automatic printing slotting and die-cutting machine(2000x4700mm) was packing. 



The picture shows that the die-cutting unit of ZYKM III high speed full automatic printing slotting and die-cutting machine(2000x4700mm) was packing. 



The picture shows that the die-cutting unit of ZYKM III high speed full automatic printing slotting and die-cutting machine(2000x4700mm) was packing. 



The picture shows that the stacking unit of ZYKM III high speed full automatic printing slotting and die-cutting machine(2000x4700mm) was packing. 



According to the customer's requirements, in order to ensure that the equipment arrives in EI Salvador in good condition, the customer requires that all units should be packed in wooden cases. The picture is the paper feeding unit of ZYKM III high speed automatic printing slotting and die-cutting machine (2000x4700mm).



The picture is the paper feeding unit of ZYKM III high speed automatic printing slotting and die-cutting machine (2000x4700mm).



The picture shows that the 100t crane is loading the ZYKM III high speed automatic printing slotting and die-cutting machine (2000x4700mm) on the truck. 



The picture shows that the 100t crane is loading the ZYKM III high speed automatic printing slotting and die-cutting machine (2000x4700mm) on the truck. 



The picture shows that the loading of ZYKM III high speed automatic printing slotting and die-cutting machine (2000x4700mm) was finished and left company for Shanghai port on 3 o’clock of Dec,27. 



The truck arrives at Shanghai designated warehouse on 17 o’clock of Dec,27, they used two sets of 100t cranes to unload the machine. The picture shows that the crane is unloading the printing unit of ZYKM III high speed automatic printing slotting and die-cutting machine (2000x4700mm) from the truck.  



The picture shows that the crane is unloading the printing unit of ZYKM III high speed automatic printing slotting and die-cutting machine (2000x4700mm) from the truck.  



The crane is loading the printing unit of ZYKM III high speed automatic printing slotting and die-cutting machine (2000x4700mm) into the 40 feet open-top container. 



The picture shows that the crane is unloading the feeding unit of ZYKM III high speed automatic printing slotting and die-cutting machine (2000x4700mm) from the truck.  



The picture shows that the feeding unit of the ZYKM III high speed automatic printing slotting and die-cutting machine (2000x4700mm) is loading into the 40 feet frame container. 



The picture shows that the printing unit of the ZYKM III high speed automatic printing slotting and die-cutting machine is put into open-top container, our staff are laying the raincloth for the machine.



The picture shows that the slotting unit of the ZYKM III high speed automatic printing slotting and die-cutting machine is put into open-top container. 



The picture shows that the feeding unit of the ZYKM III high speed automatic printing slotting and die-cutting machine is put into frame container, our staff are laying the raincloth for the machine. 



The picture shows that the feeding unit of the ZYKM III high speed automatic printing slotting and die-cutting machine is put into the frame container, our staff are fastening the machine. 



The picture shows that the loading of feeding unit of ZYKM III high speed automatic printing slotting and die-cutting machine is finished. 



The picture shows that the loading of feeding unit of ZYKM III high speed automatic printing slotting and die-cutting machine is finished. 



The picture shows that the loading of printing unit of ZYKM III high speed automatic printing slotting and die-cutting machine is finished. 



The picture shows that the loading of die-cutting unit of ZYKM III high speed automatic printing slotting and die-cutting machine is finished. 



The picture shows that the loading of slotting unit of ZYKM III high speed automatic printing slotting and die-cutting machine is finished. 



After loading finished, ready to close the container door, and delivered to SAN Salvador, capital of EI Salvador.



After loading finished, ready to close the container door, and delivered to SAN Salvador, capital of EI Salvador.