In April,2018, the production of our company’s Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting and die-cutting strapping production line with folder gluer which sent to Saudi Arabia‘s ‘PAPER HOME’ company was finished and ready for delivery to Shanghai port.

EDIT TIME: 2018-04-27  VIEWS:11




In April, 2018, the loading of our company’s Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting strapping production line with folder gluer which sent to Saudi Arabia‘s ‘PAPER HOME’ company was finished and ready for delivery to Shanghai port. The machine’s size is 1200x2400mm, the max working speed can be 260sheets/min. In order to ensure the accuracy of high speed operation, the gear of this machine is imported from Taiwan, the bearing is imported from Japan, the electrical and LCD touch screen is imported from France SCHNEIDER, the pneumatic bidirectional diaphragm pump is imported from ARO of the United States, the glue spraying system is imported from ERO of Italy.

The machine consists of automatic paper feeding unit(wheel front lead edge feeder), six printing units(all equipped with imported ceramic anilox roller and closed type doctor blade), varnishing unit, drying unit, slotting unit, die-cutting unit, auto folding gluing unit and strapping unit.


main features of this machine.

l Adopt the international advanced technology to replace the printing plate without stopping function, save the time of hanging plate arrangement, greatly improve the working efficiency.

l Automatic production management system, just need to input the size information of the order in the touch screen, the paper feeding unit, printing unit, slotting unit, die cutting unit will automatically adjust all the clearance, axial, circumferential and other parameters, very accurate and reliable, no manual intervention at all. Achieve full automatic adjustment, improve the production efficiency of company.

l The 50-133lpi high and low net printing, not only can do high precision and high definition of high net printing, but also can do the yellow cardboard, white board printing, the real realization of a multi-purpose machine, saving cost.

l The max working speed can be 260sheets/min.

l Frequency conversion to adjust the air volume of vacuum adsorption fan to ensure the printing requirements of cardboard of different specifications. Ensures the over-printer accuracy is + 0.3mm when the minimum length of paper 350, the over-printer accuracy is + 0.25mm when cardboard length of 400 or more.

l The bearing of whole machine is imported from Japan.  

l The gear adopts match-type planetary gear transmission structure and error adjustment mechanism imported from Taiwan to ensure the machine over-printer accuracy of ±0.25mm, and ensure the machine over-printer accuracy remains unchanged after long-term use (about 8-10 years).

l The main control electrical appliances are PANASONIC of Japan, SCHNEIDER of France, DELTA of Taiwan and other international famous brands.

l Equipped with a 10-inch high-definition colorful touch screen imported from France SCHNEIDER, the display is clear, easy to operate, can store large capacity orders, automatic order replacement.


l Optional remote maintenance function, quick troubleshooting.

l Electromagnetic plate roller large gear brake positioning device, to ensure that the machine does not stop after the single reset gear meshing correctly.

l The distance between the two adjacent color groups of the fixed machine is 2.5-3 times of the distance of the ordinary mobile machine. The increase of the distance effectively improves the time of ink drying, saves the drying power of the machine, and is conducive to high-speed and efficient production.

After the combination of horizontal moving unit, vibrating unit and stacking unit with the folding gluing unit, it can not only meet the production requirements of low net gluing box, but also ensure the production requirements of high net coated paper.





The feeding unit of Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer

wheel type leading edge feed system

1. wheel type leading edge feed structure, accurate paper feeding, eliminate paper feeding vibration, long service life and easy maintenance.

2. High feed precision, suitable for board thickness of 1.5mm-10mm.

3. Left and right baffle position adjustment is completed in the touch screen, electric adjustment, digital control, and equipped with side flap device.

4. The rear baffle position adjustment is completed in the touch screen, electric adjustment and digital control.




The feeding unit of Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer



The printing unit of Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer 



The printing unit of Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer 



The printing unit of Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer

Glazing unit structure and printing unit are the same, choose water varnish or UV varnish glazing according to the need.



The drying unit of Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer 



The slotting unit of Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer.



The slotting unit of Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer 



Automatic production management system

Automatic production management system, just need to input the size information of order in the touch screen, the paper feeding unit, printing unit, slotting unit, die cutting unit will automatically adjust all the clearance, axial, circumferential and other parameters, very accurate and reliable, no manual intervention at all. Achieve full automatic adjustment, improve the production efficiency of company.




The die-cutting unit of Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer 




The horizontal moving unit, vibrator unit and stacking unit of Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer.

The combination of horizontal moving unit, vibrating unit and stacking unit can ensure the production requirements of customers' high dot coated paper.



ERO injection system imported from Italy ensures the stability and continuity of the whole process.



Folding section of automatic folding gluing machine



Counting and discharging unit of automatic folding gluing machine



Our staff was separating the Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer, waiting for the next step’s packing. 



The wood bracket is in place on the spot, because Model ZYKM IV 1200 x 2400 (stationary) high speed full automatic flexo printing varnishing drying slotting die-cutting strapping production line with folder gluer has a lot of components, and the number of wood brackets required is far more than the previous equipment. 



Our staff were packing Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer



Our staff were packing Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer



Our staff were packing Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer



Our staff were packing Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer



Our staff were packing Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer



The Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer was loading into the containers, due to the huge volume and long length of the equipment(the length of the entire production line is 47 meters), the loading work was extremely difficult this time, so total 7 40-foot high containers were mobilized on site to meet the loading requirements of the entire production line.



The Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer was loading into the containers.  



The Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer was loading into the containers.  



The Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer was loading into the containers.  



The Model ZYKM IV 1200x2400m high speed full automatic flexo printing varnishing drying slotting die-cutting and strapping production line with folder gluer was loading into the containers. 



Because this is our first time to load this kind of large production line into the containers, each staff all dare not neglect and relax. Seven 40 feet high containers start packing from seven o 'clock in the morning to seven o'clock in the night, lasted for 12 hours, and finally finished the loading working of entire production line successfully,without any mistake in this process. After the statistics of loadometer later, the total weight of this production line reaches 120 tons, which is super-large and overweight. After the completion of loading, and with all the best wishes of AOTE company, the container trucks left AOTE company for Shanghai port slowly.